Shoei Helmets
At SHOEI, all outer shells are made of FRP. During the manufacturing process, a mould is first lined with reinforcing fibres, including fibreglass, and then filled with the plastics. The shell is formed inside a mould by a rubber balloon which presses materials from inside.
Every outer shell is hand-made by one of SHOEI's skilled craftsmen. Against the background of SHOEI's production expertise, state-of-the-art technologies are also used for producing newer, more complex shell forms.
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 shoei motorcycle helmet rf 1000 troy lee design yellow full face smoked Latest Price: US $200.00 |
 Large L Shoei RF1100 RF 1100 Anthracite Helmet Latest Price: US $416.69 |
 Shoei TZ R tide helmet white black XL Latest Price: US $175.00 |
 SHOEI RF 1000 Medium Motorcycle Helmet Black w Face Cover WOW NO RESERVE Latest Price: US $152.50 |
 shoei helmet large great condition Latest Price: US $150.00 |
 SHOEI RF1000 Helmet with acc Latest Price: US $80.00 |
 SHOEI ST CRUZ HALF HELMET SOLID WHITE XXL XX LARGE Latest Price: US $158.24 |
 SHOEI QWEST PASSAGE FULL FACE HELMET RED L LARGE Latest Price: US $443.69 |
 SHOEI RJ PLATINUM R OPEN HELMET BLACK XXL XX LARGE Latest Price: US $246.59 |
 SHOEI VFX W MOTOCROSS MOTORCYCLE HELMET WHITE S SMALL Latest Price: US $417.59 |
 SHOEI VFX W MOTOCROSS MOTORCYCLE HELMET WHITE XL XLARGE Latest Price: US $417.59 |
 SHOEI V Moto Helmet NEW Medium M $500 Latest Price: US $250.00 |
The Finishing process not only involves removing superfluous parts of the outer shell like the visor opening and the lower shell edge, but also creating the ventilation system and the mounting holes for the shield. Next to pressing machines, various modern industrial robots like laser robots and automatic cutting machines using conventional blade and water jet technology are also used during the finishing process. In order to further increase the accuracy of helmet production, these machines are for instance used to create mounting holes, in each case to suit the respective part or shape of the part.
Even if a number of manufacturing processes are fully automated, SHOEI now as before continues to rely predominantly on hand-painting as a means of maintaining the high product quality.
During assembly, the shield, the lower beadings, the impact absorption liner and the comfort padding are assembled by hand in line with detailed instructions. In this way SHOEI ensures that the excellent quality of its products is permanently maintained.
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